BSA PARTS SERVICE BULLETIN No

                                   BSA PARTS SERVICE BULLETIN No. G.21                            pg.1

 

All parts except those listed below are as shown in the Super rocket or Gold Star Parts Catalogue. Parts marked + are new components for the Rocket Gold Star and not used on other models.

 

Spares No.        QTY                             Description.

                                          ENGINE                         

+ 42-0202                   Engine complete

+ 42-0129                        “           “       [less lighting]

+ 19-7036 Carburettor [1 5/32” Monobloc]

15067-1552        [2]       Piston [8.75:1]

13365-2541 Engine sprocket [23 T]

                                        

                                         PARTS REQUIRED WHEN LIGHTING IS NOT FITTED

11567-0458        [2]          Crankcase sealing washer [dynamo]

10724-0209 Bolt                      ]

40102-2138        [2]          Plain washer        ] For fixing sealing washer

10903-0636 Nut                       ]

10166-6257 Split pin              ]   

                                           Dynamo cork washer

11842-4480                              “    hole cover    [N/S]

11842-4481 “       “       “ [O/S]

10242-4482 “       “       “ fastener

30132-6009 “       “       “              “      nipple

 

                                           PARTS NOT REQUIRED WHEN LIGHTING IS NOT FITTED

                                           Dynamo

11267-1876 “   strap

10929-2023 “        “  eyebolt

40965- 2352 “        “          “ plug

10302-0833 “        “           “ nut

40729-4662 “        “           “ washer

10367-0353                               “         “ stud

19-8631 “   chain

12167-0727 “   driven sprocket [11T]

10167-0729 Dynamo driven sprocket lockwasher.

 

 

                                                                                                                           Continued……/

 

 

 

 

 

 

 

 

 

 

PARTS BULLETIN NO. G.21 [ CONT’D] pg.2

 

                                           SIAMESE EXHAUST SYSTEM

10642-2640 Exhaust pipe assembly [siamese]

15342-2635 “        “       [O/S]

13842-2644 “        “        [N/S]

41442-2860                          “        “     clip [N/S]

40590-3063 Pin      ]

40290-3064 Swivel ] N/S loosepipe fixing

40221-5102 Nut     ]      

12142-2848      [2]            Exhaust pipe finned collar

  10521-6187      [2]            Screw  ]

40129-0541      [2]            Washer]  Collar to pipe

40221-5102      [2]            Nut   _] 

40302-0204      [2]            Bolt    ]

40102-1462      [2]            Washer]  Bracket to silencer

40202-2395      [2]            Nut      ]

41442-2860 Silencer and exhaust pipe clip

40590-3063 Pin      ]

40590-3064 Swivel ] Silencer and exhaust pipe clip

40221-5102 Nut    _]

10602-0803 Bolt    ]

40102-0522 Washer] Silencer fixing when pillon footrests not fitted

40402-0449 Nut     ]

 

                                           Other parts as Super Rocket

                                 

                                           TRACK TYPE SILENCER

 

15842-2627 Silencer complete

 

                                           TWIN EXHAUST SYSTEM

 

16942-2649 Silencer complete with brackets, bolts and nuts

10602-0803     [2]             Bolt      ]

40102-0522     [2]             Washer ] Silencer fixing when pillion footrests not fitted

10302-0499     [2]             Nut      ]

 

                                           GEARBOX

                                           Internals are the same as Gold Star Clubman’s  [RRT2]

 

14542-3037 Kick-start crank complete  

 

 

 

 

 

                                                 Continued……/

 

 

PARTS BULLETIN NO. G.21   [CONT’D]                                                                pg3

 

                                           CLUTCH

                                           Comprising parts as P.S.B. No.G.A.10 and G.A.11

 

42-3264 Clutch assembly complete

42-3170 Clutch sleeve

42-3206      [20]         Clutch sleeve roller

42-3266 Clutch chain wheel

42-3235 Clutch centre

42-3189      [4]            Clutch spring stud

42-3267 Mainshaft nut

42-3236 “        “   lockwasher

42-3237                               “ “   washer

42-3262       [5]           Driving plate

42-3195       [6]           Driven plate  

42-3173 Pressure plate

42-3197       [4]           Spring cup

42-3273       [4]           Spring stud nut

65-3940                     Push rod [Not included in 42-3264 assembly]

 

                                           FRAME AND FITTINGS

+ 42-4688                     Frame complete

 

                                           PARTS REQUIRED WHEN SADDLE IS FITTED

40328-2080 Saddle front bolt grease nipple

10767-4040      [2]            Stud         ]

40102-0923      [2]            Washer     ]  rear saddle fixing

40202-0049      [2]            Nut        _] 

11267-4030 Bolt          ]

40166-4707 Washer    ]  Front saddle fixing

40202-0046 Nut          ]

 

                                           PARTS NOT REQUIRED WHEN SADDLE IS FITTED             

  56742-9230                     Twin seat

10642-9183      [2]               “     “    support rubber

11942-9199 Rear support bracket

10742-9060 Ft. support pin

10365- 5446 “   fixing grub screw

40102-0923       [6]           Washer

40124-8784       [2]             “

40135-0033       [3]           Spring washer

40524-0563       [2]           Nut

40467-8313 Earth wire bolt

40528-2338       [2]           Bracket

10942-9061       [2]           Rear fixing bolt

 

 

continued…../

 

PARTS BULLETIN NO.G21  [CONT’D]                                                                   pg.4

                                          

                                           AIR CLEANER

 

13468-4600 Air cleaner

10668-4606 “         “      ‘o’ ring

                                    

                                           BATTERY CARRIER [MLZ9E BATTERY]

 

42-4650                  Battery carrier complete

13142-4561 “       base plate complete

11242-4649                             “      carrier wire base complete

10942-8049 “           “     base mat

10542-6770       [4]           Bolt             ]

40102-0923       [4]           Washer        ]   Base plate fixing

40136-0382       [2]           Lockwasher]       

10515-6524       [2]           Nut

   

                                           CENTRE STAND [FOR USE WITH SIAMESE PIPES]

 

14942-4762 Centre stand complete

 

                                         

 

                                           FRONT FORK [WITH LIGHTING]

 

+ 19742-5146                     Front fork complete

16467-5057 Sliding tube complete [N/S]

16465-5420                                  “      “          “        [O/S]

14342-5317 Outer sleeve [N/S]

14342-5321                                 “       “ [O/S]

14142-5315         [2]         Oil seal holder complete

12265-5451                              “    “ [ South Africa and Australia only].

12542-5320         [2]         Fork bellows

11342-5323         [2]                   “        “        clip

15442-5015                                 “    bottom yoke

11265-4226 Damper knob securing plate

42-5011                  Top yoke       [ use 42-5036]

10764-6016                                  “        “     clip nut

                                           Other parts as Gold Star

 

                                      FRONT FORK [WHEN LIGHTING NOT FITTED]

 

+ 19742-5147                     Fork complete

14342-5318         [2]          “     outer sleeve

11142-5319 Damper knob securing plate

 

                                           Other parts as Gold Star

 

Continued…../

 

 

PARTS BULLETIN NO. G.21  [CONT’D]                                                                 pg.5

 

                                           FRONT FORK [CLIP ON BARS-WITH LIGHTING]

 

+ 19742-5148                     Fork complete

                                           Other parts as Gold Star

 

                                           FRONT WHEEL [8” BRAKE]

18442-5513 Front wheel complete [3.25 x 19]

14742-5514 “         “   rim          [steel 3.25 x 19]

+ 19342-5900                        “ “    complete  [alloy 3.00 x 19]

+ 17042-5901                        “ “    rim         [alloy 3.00 x 19]

+ 19342-5906                        “ “   complete [alloy 3.25 x 19]

+ 17042-5907                        “ “   rim          [alloy 3.25 x 19]

                                           Other parts as Gold Star

 

                                           FRONT WHEEL [190 mmBRAKE]

+ 19342-5902                     Front wheel complete [3.00 x 19 alloy]

+ 17042-5903                         “ “      rim          [3.00 x 19 alloy]

+ 19342-5904                          “ “      complete [3.25 x 19 alloy]

+ 17042-5905                          “ “     rim          [3.25 x 19 alloy]

                                           Others parts as Gold Star

 

                                           REAR WHEEL

+ 18642-6378                     Rear wheel complete [wm2-18 alloy]

+ 17042-6379                         “ “     rim         [wm2-18 alloy]

+ 18642-6376                          “       “     complete [wm2-19 alloy]

+17042-6377                           “ “     rim         [wm2-19 alloy]

                                           Other parts as Gold Star

 

                                           FRONT MUDGUARD

+ 17142-6535                     Front mudguard [with No. plate holes]

+ 17142-6536                         “ “            [less No. plate holes]

10468-5093 Cable grommet

13342-6547       [2]          Mudguard stay [short]

  13442-6548        [4]              “ “    [long]

10642-6558 No. plate beading

 

                                           REAR GUARD

+17142-6911                      Rear mudguard

+14142-6912                       “    “          stay   [O/S]

+13742-6914                       “ “              “    [N/S]

+ 11842-6916                      “ “          top bracket

+ 11242-6917        [2] Stiffening bracket

 

                                           REAR BRAKE CONTROL [FORWARD FOOTRESTS]

14142-7003 Rear brake pedal

                                           Other parts as Gold Star

                                Continued…../

PARTS BULLETIN NO. G.21 [CONT’D] pg.6

 

                                           FOOTRESTS [FORWARD POSITION]

11642-4855                     Footrest stud complete

13242-4854 “      bracket [O/S]

12742-4857 “     distance tube complete [N/S]     

10224-5914 Washer     ]

10142-4842 Lockwasher] rests to stud

24-7000 Nut           ]

 

                                           PILLON FOOTRESTS

15242-4835 Pillion footrest assembly

 

                                           Note: Footrests for track type silencer

                                                   67-4871 anchor bolt in place of

                                                   29-7560 and additional distance

                                                   piece 29-7565.

 

                                PRIMARY DRIVE

19-8608                  Primary chain [1/2” x .305” x 70.P]

15242-7515 Chaincase back

41440-0238 Clutch adjuster cap

40240-0239 “          “        “    washer

11142-7546 Drain plug and oil level tube complete

10140-3089 Drain plug washer

10415-0645 Oil level bolt

40166-7518 “     “     “     washer

10542-7509 Chaincase and crankcase joint washer

11842-7518 “         “           “      flange washer

10542-7516        [2]          Bolt              ] chaincase to crankcase

40124-8784        [2]          Lockwasher_]                    

40764-6054 Bolt              ]

40102-0923 Washer         ]        Chaincase back to frame

40135-0033 Lockwasher  ]

40502-0049                     Nut                ]

10342-4792 Distance collar_]

40129-0940 Distance washer [as reg.]

10542-7517        [3]          Cover screw

                                           Other parts as Gold Star

Continued…./

 

 

 

 

 

 

 

 

 

 

PARTS BULLETIN NO. G.21 [CONT’D]                                                                  pg.7

 

                                           REAR CHAINGUARD

19-8623                   Rear chain [5/8” x 3/8”x 99.P]

 14842-7706 Rear chainguard

 10402-0353      [2]             Bolt          ]

 40124- 8784     [2]             Lockwasher]  Front fixing

 10765-0292 Bolt            ]

 40102-0923 Washer       ] Top bracket on

 10742-7703 Distance piece ]

 40124-8784 Lockwasher ] Swingarm

 40202-0049 Nut             ]

 11003-4089 Bolt            ]

 40102-0923 Washer        ] Lower bracket on

 10330-1194 Distance piece]

 40124-8784 Lockwasher] Swinging arm

 40202-0049 Nut              ]

 

                                           PETROL PIPES 

+13342-8152                      Petrol pipe complete [4 gall.]

+13342-8158                         “ “           “        [2 gall.]

+13342-8155                          “ “           “       [5 gall.]

                                           [ 2, 4 and 5 gall tanks are as Gold Star]

 

                                           HANDLEBAR CONTROLS [STANDARD BAR]

+12242-8830                      Clutch cable complete

+11742-8833                      Ignition cable complete

+12142-8827                      Front bracket cable complete

10724-7849 Brake cable screw nut

10729-5871 Brake cable toggle end

10402-0510 Screw          ]

40102-1462 Lockwasher] toggle end to lever

10202-0443 Nut             ]

11767-7531 Throttle cable complete

+11742-8836                      Air cable complete

 84040-8538 Front brake control less cable

 84242-8781 Clutch and ignition less cable

                                       continued……../

 

 

 

 

 

 

 

 

 

 

 

 

PARTS BULLETIN NO. G.21 [CONT’D] pg.8

 

                                           HANDLEBAR CONTROLS [WETERN BAR]

+11767-8530                      Throttle cable complete

+11742-8837                      Air cable complete

+12142-8838                      Brake cable complete

+ 42-8841                   Clutch cable complete

                                           Other parts as ‘A’ Group or Gold Star

 

                                           HANDLEBAR CONTROLS [2 PIECE]

+ 42-8836                   Air cable complete

13242-8665 Clutch lever

29-8813                  Clutch lever screw [use 10202-1500]

40329-8814 Clutch lever screw nut

11642-8687 Clutch cable nipple adaptor

10590-0029 Clutch cable adjuster spring

13642-8685 Front brake lever

29-8813                  Front brake lever screw [use 10202-1500]

40329-8814 Front brake lever screw nut

11642-8687 Cable nipple adaptor

10590-0029 Control adjuster spring    

12142-8660                     Front brake cable complete

10729-5871 Front brake cable toggle end

10202-0510 Screw             ]

40102-1462 Lockwasher     ] toggle end to lever

10202-0443                     Nut                  ]

+11742-8833                      Ignition cable complete       

                                           Other parts as Gold Star

 

                                           TOOL BOX

 15042-9262 Toolbox complete

 40302-2273 Bolt            ]

 40224-0978 Lockwasher] bracket to box

 40202-2395 Nut          _]

 40215-0331       [2]            Washer      ] voltage control

 40102-0923       [2]            Washer       ]

 40124-8784       [2]            Lockwasher]  to box

 10642-9009 Grommet [control cable]

 40124-8784        [2]           lockwasher   ]

 40202-0049        [2]           Nut               ] Front fixing

 10942-9256 Bolt             _]

 40124-8784 Lockwasher    ] Top fixing

 10742-8339 Spacer             ]

 10227-5676 Washer           ]

 40202-0049 Nut    

 

Continued……/  

 

 

PARTS BULLETIN NO.G21 [CONT’D] pg.9

 

                                 SPEEDOMETER AND REV. COUNTER

+ 11642-9292       [2] Mounting brackets

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

]  

 

 

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